Bandsaw Welders
Several options of quality welders.
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We are pleased to offer a full line of replacement parts for all models of Falcon and LENOX bandsaw blade welders. Also offering troubleshooting and technical assistance to help you meet and exceed your welding needs.
Other Models
Over the last 40 years we have provided solutions to fit all of our customer’s...
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Welder Rebuilds
Does your LENOX bandsaw blade welder look like it is 30 years old? That’s...
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Falcon FW-1050
The FW-1050 is a self-standing heavy-duty welder capable of welding a variety of small to medium size bands. This air/electric operated machine is capable of welding ¼” to 1-¼” carbon and bi-metal band saw material. All controls are conveniently mounted and easy to operate. A two-stage annealing cycle, and ease of adjustment, allows precise “on the fly” adjustability. The air assisted parabolic flashing cam starts slowly and then accelerates to reach maximum speed at the weld’s completion to produce strong and uniform welds. The special cam drive system provides smooth and constant cycling with upset pressure as low as 150 lbs. A quick change link pin system provides a three-position jaw spacing position change to permit a fast, easy adjustment for different blade widths.
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Falcon FW-1500
The FW-1500 is a self-standing heavy-duty welder capable of welding a variety of small to medium size bands. This air/electric operated machine is capable of welding ¼” to 1-½” carbon and bi-metal band saw material. All controls are conveniently mounted and easy to operate. A two-stage annealing cycle, and ease of adjustment, allows precise “on the fly” adjustability. The air assisted parabolic flashing cam starts slowly and then accelerates to reach maximum speed at the weld’s completion to produce strong and uniform welds. The special cam drive system provides smooth and constant cycling with upset pressure. A quick change link pin system provides a three-position jaw spacing position change to permit a fast, easy adjustment for different blade widths.
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Falcon FW-2500
The FW-2500 is a self-standing heavy-duty welder capable of welding a variety of small to medium size bands. This air/electric operated machine is capable of welding ½-1-½” bi-metal and ½”-2” carbon blades. All controls are conveniently mounted and easy to operate. A two-stage annealing cycle, and ease of adjustment, allows precise “on the fly” adjustability. The air assisted parabolic flashing cam starts slowly and then accelerates to reach maximum speed at the weld’s completion to produce strong and uniform welds. The special cam drive system provides smooth and constant cycling with upset pressure. A quick change link pin system provides a three-position jaw spacing position change to permit a fast, easy adjustment for different blade widths.
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Falcon FW-3500
The FW-3500 is a self-standing heavy-duty welder capable of welding a variety of medium to large size bands. This air/electric operated machine is capable of welding ¾” to 2-⅛” carbon and bi-metal band saw material. All controls are conveniently mounted and easy to operate. A four-stage upset cylinder provides variable forging force adjustable through a precision pressure regulator and selector valve. A solid state 150 amp programmable weld/anneal control provides precise control and weld and anneal current. A two-stage annealing cycle, and ease of adjustment, allows precise “on the fly” adjustability. Manual pre-clamp with dual-stage air/hydraulic assist delivers positive blade clamping up to 12,000lbs along with easy heat pattern control.
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Other Welder Models
Over the last 40 years we have provided solutions to fit all of our customer’s needs. These machines were designed to fit less than common welding needs. Specialized welder models may be available depending upon inventory.
Examples of these specific models include but are not limited to:
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Parts & Accessories
We are pleased to offer a full line of replacement parts for all models of Falcon and LENOX bandsaw blade welders. We also offer troubleshooting and technical assistance to help you meet and exceed your welding needs. We strive to keep all commonly used parts in stock to help you keep your machines up and running.
Some of our most common parts available include but not limited to:
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Full & Partial Rebuilds
Does your LENOX bandsaw blade welder look like it is 30 years old? That’s because it most likely is that old! We are able to help rebuild and replace all parts of your machine to make it look and run like new! Lead times can greatly vary depending on the condition of your machine and availability of certain parts.
If you are interested in a rebuild, please contact us so we can gather all the details to provide you an accurate time-frame and quote.
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Frequently Asked Questions
We try to answer some of our commonly asked questions. If your question isn’t answered, or you need clarification, please send an email to info@falconwelders.com. We look forward to hearing from you.